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Health & Safety Update (December 2009)

Chemical Safety Assessment in a Nutshell - do you understand your REACH responsibilities?

If you have REACH responsibilities and are blundering in the dark then there is a light at the end of the tunnel. The European Chemicals Agency is producing a set of simplified versions of Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) guidance documents, with the aim of making the guidance more accessible and understandable.

REACH is based on the principle that the onus is on industry to ensure that the substances it manufacturers and places on the market have no adverse effects on human health and the environment.

This document, one of the publications in the new 'Guidance in a Nutshell' series, attempts to explain, in simple terms, the principal issues associated with the Chemical Safety Assessment (CSA) required under REACH.

The guide covers:

  • what CSAs are;
  • when such an assessment is required;
  • the preparation needed for CSAs;
  • the time and level of expertise required;
  • the importance of communicating information throughout the supply chain.

A brief outline is given below:

CSAs

The CSA process is intended to identify the conditions under which the manufacture and use of a substance is regarded as being safe. It consists of three main elements:

  • hazard assessment – evaluation of the available relevant information on a given substance, eg its intrinsic properties, its manufacture and use, and related emissions and exposures. The aim is to identify the hazards associated with the substance, their potential effects on human health and the environment, and (where possible) determine safe thresholds for exposure.
  • exposure assessment – measuring or estimating the dosages of the substance to which humans or the environment are or maybe exposed. These 'exposure scenarios' will cover all the identified uses and life stages of a substance.
  • risk characterisation – compares the levels of exposure with the threshold levels for each effect. Under REACH, risks are regarded as being controlled where a substance's exposure levels are below the threshold levels for humans and the environment. Where there are no threshold levels, emissions and exposures have to be minimised or eliminated for the risks to be regarded as controlled.

Once the risks are under control, the assessment ends. Where this is not the case, the assessment has to be refined, either by gathering more information on the substance, or changing the conditions under which it is manufactured or used, or by making more precise estimations of exposure. Assessment is an iterative process which continues until the risks can be shown to be under control.

The conditions under which the risks are under control are known as the final exposure scenario.

When Are CSAs required?

CSAs must be undertaken for all substances subject to REACH registration in quantities of ten tonnes or more per year, per registrant. There are exceptions, namely where the substance is present in a preparation in quantities below certain threshold limits, and for intermediates manufactured and used in accordance with strictly controlled conditions.

Normally, the obligation to carry out an assessment and document it as part of the Chemical Safety Report (CSR) rests with the substance manufacturer or importer, but there may be situations where downstream users have to make their own assessments.

How to Prepare an Assessment

Assessments should include:

  • an assessment of any hazards presented by the substance;
  • identification of the exposure scenarios, that is the conditions under which the risks arising from the substance's manufacture and use are regarded as controlled;
  • documentation of the relevant data and information in the CSR;
  • implementation of the conditions of use and manufacture intended to control the risks;
  • communication of the conditions of use down the supply chain.

The actual assessment process consists of the following steps:

  • gathering and evaluating information;
  • identifying the hazards;
  • classification and labelling;
  • threshold level derivations;
  • PBT and vPvB assessment. (persistent bioaccumulative and toxic and very persistent very  bioaccumulative).

Classification and Labelling

The criteria under which substances and preparations can be classed as dangerous are set out in Directive 65/548/EEC and Directive 1999/45/EC. Classification of a substance as dangerous is a critical input in the assessment process.

Derivation of Threshold Levels

Where possible, the registrant will define the threshold levels for exposure below which, the risks to the environment and human health can be regarded as being controlled. The Derived No Effect Level (DNEL) represents the threshold above which humans should not be exposed, while the Predicted No Effect Concentration (PNEC) represents the concentration of the substance in any environment below which, adverse effects would be unlikely to occur through short-term or long-term exposure.

PBT and vPvB assessment

The PBT and vPvB assessment addresses concerns over a substance's ability to persist and bio-accumulate in the environment, as well as its toxic effects. This is required for all substances for which a CSA has to be conducted.

Communication within the Supply Chain

It is important that manufacturers and importers consider all identified uses of a substance in their CSR. In particular, it is vital that relevant information in the CSRs is communicated to downstream users of the substance so as to ensure its safe use. This is done through the safety data sheet and the exposure scenarios attached to it.

Downstream users must also communicate up the supply chain if they discover any new information on a substance's hazardous properties or any other matter that might compromise the risk management measures identified in the safety data sheet. Where a downstream user decides to carry out his own assessment for any use not covered by the registrant's assessment, he assumes responsibility for defining and communicating the safe conditions of use.

See http://guidance.echa.europa.eu/guidance2_en.htm or contact the advice line or your dedicated consultant for more information.